Electrical machine comprising brush holder that can be simply positioned and mounting method for electric machine

ABSTRACT

An electrical machine including a brush holder disposed in a housing with the housing and/or housing cap having an elastic region which enables positioning of the brush holder relative to a commutator from outside the housing. An installation method for installing a brush holder of an electrical machine is also disclosed.

PRIOR ART

The present invention relates to an electrical machine with a brush holder, which makes simple and secure positioning of the brush holder possible. The present invention also relates to a method for installing a brush holder of an electrical machine.

Electrical machines are well known in the prior art. In particular, electrical machines that include a brush holder which holds brushes that are in contact with a commutator disposed on the rotor shaft are known. If high efficiency of the electrical machine is to be achieved, the brushes must be aligned in a correct position relative to the commutator. Because of production variations, or tolerances, in the individual parts of the electrical machine, it is necessary for the brush holder in particular to be aligned relative to the commutator after installation, in order for the brushes to be positioned correctly. The alignment of the brush holder is done via openings which are provided in the housing or in the housing cap of the electrical machine and which are closed again by means of a small additional cap after the brush holder has been aligned. Often, however, the fields in which the electrical machines are used require them to be watertight. For this reason, the openings present for the alignment of the brush holder must be closed tightly after the alignment. This presents an additional risk of a leak. Watertight electrical machines of this kind are used for instance as drives for windshield wipers in vehicles.

ADVANTAGES OF THE INVENTION

The electrical machine of the invention having the characteristics of claim 1 has the advantage over the prior art that no additional opening has to be provided in the housing or in the housing cap of the electrical machine for aligning the brush holder. This is achieved according to the invention by providing that in the housing and/or in the housing cap of the electrical machine, an elastic region is provided by way of which positioning of the brush holder is possible from the outside of the electrical machine. As a result, according to the invention, a seal required for an additional cap for closing the alignment opening in the prior art can be dispensed with.

The dependent claims recite preferred refinements of the invention.

The elastic region for aligning the brush holder is preferably disposed in the housing cap of the electrical machine.

Especially preferably, the elastic region is formed by an elastomer element secured in the housing or the housing cap. The elastomer element can be secured, for instance by means of welding or some other method, in the housing or in the housing cap before installation. In the uninstalled state of the electrical machine, the securing of the elastomer element can be done without major effort. As a result, adequate sealing is attained even though the housing or housing cap has the elastomer element as an additional element.

The elastomer element is furthermore preferably an elastomer diaphragm.

In another preferred feature of the present invention, the elastic region is embodied integrally with the housing and/or the housing cap. This alternative has the great advantage that no additional element is provided in the housing or the housing cap, so that one sealing point can be dispensed with. This also has advantages in terms of production and assembly. Especially preferably, the integrally formed elastic region is formed by a wavelike structure in the housing or in the housing cap. An annular wavelike structure is especially preferred. Alignment of the brush holder installed in the housing can then be done especially simply by way of the region enclosed by the wavelike structure.

Especially preferably, the electrical machine is designed to be watertight. This can be accomplished for instance by providing a seal between the housing and the housing cap.

The electrical machine of the invention is preferably used in a vehicle, in particular as a drive for electrically actuated accessories, such as windshield wipers or the like.

In the installation method for installing a brush holder in an electrical machine, the brush holder is first introduced into a housing component, and the further components of the electrical machine are installed in the housing. Next, the housing component is closed by means of a housing cap, and then the brush holder is positioned in its final place via an elastic region embodied in the housing or in the housing cap. Thus the elastic region of the invention on the housing or the housing cap makes final positioning of the brush holder possible from outside the electrical machine. As a result, closure of the openings otherwise provided in the housing for positioning the brush holder can be dispensed with. Moreover, for instance after a certain number of hours of operation, simple positioning of the brush holder can be done from outside as needed, in the event that the brush holder has changed position as a consequence of operation.

Especially preferably, the final positioning of the brush holder is done by means of a die element positioned from outside against the housing or against the housing cap.

DRAWING

A plurality of exemplary embodiments of the present invention are described below in detail, in conjunction with the drawings. Shown in the drawings are:

FIG. 1, a schematic sectional view of an electrical machine in a first exemplary embodiment of the present invention;

FIG. 2, a schematic perspective sectional view of the housing cap used in FIG. 1; and

FIG. 3, a schematic sectional view of an electrical machine in a second exemplary embodiment of the present invention.

DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

An electrical machine 1 in a first exemplary embodiment of the present invention will now be described, in conjunction with FIGS. 1 and 2.

As shown in FIG. 1, the electrical machine 1 includes a housing 2, a housing cap 3, and a brush holder 5. The brush holder 5 is disposed in the interior of the housing and serves to hold brushes 6 that rest on a commutator 7. The commutator 7 is disposed on a rotor shaft 8 in a known manner. An elastomer element 4 is also disposed in the housing cap 3.

As FIG. 2 shows, the elastomer element 4 is disposed in the middle of the housing cap 3 and is essentially cylindrical in shape. To achieve secure sealing off from the housing cap 3, a fastening slot is provided in the outer circumference of the cylinder, so that as FIG. 2 shows in detail, a double sealing is achieved between the elastomer element 4 and the housing cap 3. For safety's sake, the elastomer element 4 can also be welded to the housing cap 3 in addition. A seal 9 is also embodied between the housing cap 3 and the housing. The electrical machine 1 of the first exemplary embodiment is used as a mixer motor in vehicles and must therefore be watertight.

As indicated in FIG. 1, once the electrical machine has been fully assembled, an alignment of the brush holder 10 relative to the commutator 7 is performed. To that end, a die element 10 is guided from outside the electrical machine 1 against the elastomer element 4, as shown in FIG. 1. The die element 10 exerts a predetermined force F on the elastomer element 4 to enable final positioning of the brush holder 5 relative to the commutator 7. As a result, production-dictated variations can be compensated for without providing an opening in the housing or the housing cap that has to be closed again after the positioning is done. The brush holder 5 is disposed in the housing 2 in such a way that to a certain extent it can vary its position relative to the commutator 7. This can be attained for instance by way of a slight press fit between the brush holder 5 and the housing 2.

The electrical machine 1 of the invention can thus also meet the requirement, necessary for its use as a wiper motor in vehicles, in terms of watertightness without having to accept sacrifices in terms of quality that can occur because of different tolerances of the various individual components. Final positioning of the brush holder 5 can be performed markedly more simply than in comparison with the prior art.

A second exemplary embodiment of the present invention will now be described, in conjunction with FIG. 3. Parts that are the same or functionally the same are identified by the same reference numerals as in the first exemplary embodiment.

The second exemplary embodiment is substantially equivalent to the first exemplary embodiment, and therefore only differences between them will be described in detail below. As can be seen from FIG. 3, instead of the elastomer element, the housing cap 3 has an elastic region 11 that is formed integrally with the housing cap 3. The elastic region 11 has a wavelike structure and is formed annularly. As a result, if, as shown schematically in FIG. 3, a die element 10 can be positioned against the portion 12 surrounded by the elastic region 11 and can deform the housing cap 3 with a predetermined force F. In the process, the interior of the housing cap 3 comes into contact with the brush holder 5, so that when the housing cap 3 has been installed, positioning of the brush holder 5 is possible relative to the housing 2 and to the commutator 7. This exemplary embodiment has the particular advantage that the elastic region 11 is formed integrally with the housing cap 3. As a result, there are no sealing problems whatever. Moreover, the elastic region 11 can be produced jointly with the production of the housing cap 3 in a simple way. Especially preferably, the housing cap 3 is made from a plastic material or a spring steel. Once the brush holder 5 has been aligned in its final position, the housing cap 3, after the die force F is withdrawn, resumes its original shape. If during operation of the electrical machine realignment of the brush holder 5 relative to the commutator 7 should become necessary, this can be done in a simple way by positioning the die element 10 against the portion 12 surrounded by the elastic region.

The electrical machine of the invention is used preferably in vehicles, in which the electrical machine may have watertight properties. For instance, the electrical machine is used as a wiper motor for windshield wipers or as a drive for other electrically actuated accessories. 

1-10. (canceled)
 11. An electrical machine, comprising a housing for the machine, the housing including a housing body (2) and a housing cap (3), a brush holder (5) disposed in the housing for holding brushes (6), and an elastic region (4; 11) in the housing body (2) or the housing cap (3) which elastic region (4; 1 1) enables positioning of the brush holder (5) relative to a commutator (7) from outside the housing.
 12. The electrical machine according to claim 11, wherein the elastic region (4; 11) is embodied in the housing cap (3).
 13. The electrical machine according to claim 11, wherein that the elastic region (4) is an elastomer element secured in the housing body (2) or in the housing cap (3).
 14. The electrical machine according to claim 12, wherein that the elastic region (4) is an elastomer element secured in the housing body (2) or in the housing cap (3).
 15. The electrical machine according to claim 13, wherein the elastomer element is an elastomer diaphragm.
 16. The electrical machine according to claim 14, wherein the elastomer element is an elastomer diaphragm.
 17. The electrical machine according to claim 11, wherein the elastic region (11) is formed integrally with the housing body (2) and/or with the housing cap (3).
 18. The electrical machine according to claim 12, wherein the elastic region (11) is formed integrally with the housing body (2) and/or with the housing cap (3).
 19. The electrical machine according to claim 17, wherein the elastic region (1 1) is formed by a wavelike structure.
 20. The electrical machine according to claim 18, wherein the elastic region (11) is formed by a wavelike structure.
 21. The electrical machine according to claim 17, wherein that the elastic region (I 1) is embodied annularly and surrounds a positioning portion (12).
 22. The electrical machine according to claim 19, wherein that the elastic region (11) is embodied annularly and surrounds a positioning portion (12).
 23. The electrical machine according to claim 11, wherein the electrical machine is embodied as watertight.
 24. The electrical machine according to claim 12, wherein the electrical machine is embodied as watertight.
 25. The electrical machine according to claim 13, wherein the electrical machine is embodied as watertight.
 26. The electrical machine according to claim 17, wherein the electrical machine is embodied as watertight.
 27. The electrical machine according to claim 11, wherein the electrical machine is used in a vehicle, in particular as a drive for electrically actuated accessories, in particular as a drive for windshield wipers.
 28. The electrical machine according to claim 12, wherein the electrical machine is used in a vehicle, in particular as a drive for electrically actuated accessories, in particular as a drive for windshield wipers.
 29. The electrical machine according to claim 13, wherein the electrical machine is used in a vehicle, in particular as a drive for electrically actuated accessories, in particular as a drive for windshield wipers.
 30. An installation method for installing a brush holder (5) of an electrical machine (1), including the following steps: installing the brush holder (5) in a housing body (2); installing further components of the electrical machine in the housing body (2); closing the housing (2) with a housing cap (3); providing an elastic region (4; 11) in the housing body (2) or the housing cap (3); and final positioning the brush holder (5) relative to a commutator (7) from outside the electrical machine (1), via the elastic region (4; 11). 